Automatic Rotary Rinsing, Filling & Capping Machine is versatile, self-supported on stainless steel leg with height adjustable adjustment system. The machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are providing to facilitate the servicing of machine, work on gravity filling principle with rotary motion. The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body. ‘No container No filling & No Sealing’ system arrangement is standard features of the machine.
The main drive of the machine, conveyor drive & cap-feeding bowl consist of A/c Motor with synchronized variable A/c Frequency Drive.
In-feed air conveyor fitted with high pressure air blower with filter fitted on the suction side. This conveyor feeds empty bottles into the in-feed rotor by neck holding mechanism of the Trio-block machine. The conveyor is mounted at right angles to the Trio-block machine.
The In-feed Rotor is transfer the bottle from In-feed Air Conveyor to the Rinsing rotor. The bottles are automatically picked up by the rinser rotor from in-feed rotor with neck holding & bring it to the grippers clamp. The gripper’s clamps turn them upside down means inverted positions which place the bottle mouth over the nozzle. Where the fountain type nozzle spray water in-side the bottle in series, each bottle being rinsed up to four seconds. Mechanical rinse valve provides the feature “NO BOTTLE NO RINSING”. Whenthe bottles are held at the neck, there is no distortion of the bottle profile. At the end of the rinsing cycle, the bottle is drained of most reschedule water, before being straightened out and handed over to the filling rotor for the filler operation.
The mechanical filling valves, mounted radically on the rotary filling tank, are actuated automatically by the bottles when lifted up to commence filling. Here again the bottles are held at the neck by neck holding grippers which ensures precise valve centering. Consequently, there is no bottle damage or water wastage during the filling operation. The main machine drive motor has variable speed A.C. Drive, by which the machine speed can be varied depending upon the bottle size to be run. Three position probe fitted in the filling tank automatically regulates the machine speed based upon product inflow, using a panel mounted PLC. “NO BOTTLE NO FILLING” system arrangement is standard features of the machine.
The feed container moving on transfer rotor, this transfer rotor feed the bottle from the filler rotor to the capper rotor. The Capper Rotor bringing the container below the sealing head in the subsequent indexing part, mean while the rotating head pickup a cap from the cap star wheel which is receiving from delivery chute of cap filling bowl, where the body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect operation of sealing. The Capping adopts a unique “PICK & PLACE” mechanism for capping in conjunction with an efficient bottle anti-turn device. The bottle is held at the neck firmly during capping to produce absolutely leak proof results.
Caps are fed into the machine by an automatic cap elevator having an S. S. 304 ground level hopper, which can hold up to three thousand caps. This hopper also an automatic agitator, which gets activated as soon as the caps stop moving inside the cap hopper. Thus, the elevator is never starved of caps. The elevator orientates and feeds caps at the desired rate to the capper rotor. Shortly before cap pickup the caps are exposed to UV light for sterilization. After capping, the bottles are .discharged on to the out-feed slate conveyor.
|No. of Heads||16-12-6||18-18-6||24-24-8||32-32-10||40-40-12|
|Capacity @ 1000 ml||2700 BPH||4100 BPH||5400 BPH||7200 BPH||9000 BPH|
|Water Pressure||0.2 ~ 0.25 Mpa||0.2 ~ 0.25 Mpa||0.2 ~ 0.25 Mpa||0.2 ~ 0.25 Mpa||0.2 ~ 0.25 Mpa|
|Rinsing Water Consumption||800 Kg./hr.||1600 Kg./hr.||2500 Kg./hr.||3500 Kg./hr.||4000 Kg./hr.|
|Compressed Air Pressure||6 to 8 Bar||6 to 8 Bar||6 to 8 Bar||6 to 8 Bar||6 to 8 Bar|
|Compressed Air Consumption||0.25 m3/min||0.3 m3/min||0.4 m3/min||0.5 m3/min||0.55 m3/min|
|Power Consumption||4.23 KW||5.03 KW||6.57 KW||8.63 KW||9.63 KW|
|Weight||2500 Kgs.||3500 Kgs.||5500 Kgs.||8000 Kgs.||10000 Kgs.|
|Bottle size range||200 to 2000 ml.||200 to 2000 ml.||200 to 2000 ml.||200 to 2000 ml.||200 to 2000 ml.|
|Container Size**||Bottle Size||Diameter 50 mm to 100 mm Respectively height 150 mm to 320 mm|
|Caps Type||Plastic Screw Caps (Flat Caps & Sports Caps)|
|Model||SRPM - 6/6||SRPM - 8/8||SRPM - 16/8|
|Output/Hour||2500 to 7500 Bottles||4000 to 10,000 Bottles||7000 to 14500 Bottles|
|Number of head/syringe||6||8||16|
|Number of head/syringe||6||6||8|
|Direction of movement||Left to Right|
|Fill Size||30 ml. to 200 ml.|
|Electrical Specification||Main Machine||3 HP / 415 Volts / 50 Hz.||5 HP / 415 Volts / 50 Hz.|
|Oriental Bowl||0.25 HP / 415 Volts / 50 Hz.||0.5 HP / 415 Volts / 50 Hz.|
|Conveyor||0.5 HP / 415 Volts / 50 Hz.||0.75 HP / 415 Volts / 50 Hz|
|Height of Conveyor||910 mm to 960 Adjustable|
|Machine Dimensions||3050 mm (L) x 1400 mm (W) x 2200 mm (H)||3660 mm (L) x 1700 mm (W) x 2400 mm (H)|
|Case Dimensions||3250 mm (L) x 1600 mm (W) x 2200 mm (H)||3850 mm (L) x 1900 mm (W) x 2400 mm (H)|
|Net Weight||2500 Kgs.||2650 kgs.||4200 Kgs.|
|Gross Dimensions||3000 Kgs.||3250 Kgs.||5000 Kgs.|
|Change parts required||A) Container: Star Wheel, Back guide, Feed Worm, Nozzle
B) Cap: Die, Delivery chute, bowl
c) Syringes (if volume higher/lower then above specification)
Gravity filling system is simplest and efficient filling system for non carbonated liquids, like vacuum filters, these fillers also maintain same level while filling particular size adjustment and fill by gravity principle. It is used for filling only non carbonated liquids. Gravity fillers are available in options of with and without partial vacuum depending upon applications.
Direct contact of filling tank and filling nozzles both in stainless steel avoids plastic tubings. Thus, no chances of contamination, easy cleaning and change over from one product to another.
Vacuum filler is a rotary level filler which fills with vacuum principle and maintains same level while filling particular size adjustment. It is used for filling only non carbonated liquids.
To fill-liquor, pharma liquids, household liquids in glass rigid bottles and containers.