Manufacturer of Bottle Rinsing, filling and Capping Machine, Rotary Filling and capping machine for Mineral water, Juice, liquor, pharma liquids, household liquids.

Bottle Washing Machine
Tunnel rinsing machine
Semi-Automatic Rotary Bottle Washing Machine
Liquid Filling Machine
Gravity Filling Machine
Vacuum Filling Machine
Automatic Volumetric Liquid filling Machine
Honey Filling Machine
Liquid Syrup Filling Machine
Corrosive liquid filling machine
Chemical filling machine
Shampoo Filling Machine
Liquor Filling Machine, Filler
Wine Filling Machine
Pressure Filling Machine
Pressure Filler
Liquor Bottling Plant
Piston Filling Machine
Lotion Filling Machine
Gel Filling Machine
Edible Oil Filling Machine
Lubricant oil Filling machine
Motor Oil Filling machine
Essential Oil Filling machine
Engine Oil Filling Machine
Cooking Oil Filling machine
Liquid Soaps Filling machine
Juices Filling Machine
Water Filling Machine
Milk Filling Machine
Sauce Filling Machine
Shampoo Filling Line
Beverages Filling Machine
 
Capping Machine
Triblock
Automatic Rotary Piston Filling & Capping Machine
Labeling Machine
High Speed Glue Labeling Machine
Vertical Sticker Labeling Machine
Shrink Sleeve applicator
Shrink sleeve labeling machine
High speed shrink sleeve labeling machine
Double Head Sleeve Machine
Bottle-Neck Sleeve Machine
   

Capping Machine

 Triblock  

 Salient Features:    

‘GMP” Model based on advanced technology.

Single Operator for Three Operations.
Rinse – Fill & Seal cycle, fully Trio-block for total filling hygiene. The whole process is automatic
Bottle in-feed using high pressure air conveyor with air filter on suction side.
Less Floor Area.
No Contamination – as immediate sealing of filled bottles.
Centralized Volume Adjustment System- no down time in volume settings.
No Bottle –No Fill for Individual head, hence no spillages.
Torque adjustable capping heads using PICK & PLACE provided..
Machine is fully Neck holding by design, So no change part required for different size of bottles
Automatic PLC control speed regulation.
The advanced Programmed Logic Controller (PLC) is adapted to control the machine runs automatically, air conveyor system is adopted in bottle entry section and belt
conveyor system is adopted in bottle exit section, which can adjust speeds and coordinated with transducer of the main machine to make the operations of moving bottle
forward steadily and reliably.
Machine covered with SS 304 frame & Acrylic Doors for total filling hygiene
  Placing of Cap Feeder Outside Trio-block-avoid entering of dust in it.
Better finish – imported polished, laminated S.S. sheet used.
Separate variator drive to control speed of conveyor.
Self Lubricating UHMW- PE Guide profile for Low friction wear surface, smooth and noiseless conveying.
Fully automatic rotor to rotor transfer without any human contact. It is convenient to operate with higher automation
Safety Guard for Operation and Protection.
 Automatic rinsing, filling and Capping Machine
  Description:
Automatic Rotary Rinsing, Filling & Capping Machine is versatile, self-supported on stainless steel leg with height adjustable adjustment system. The machine is precision built on sturdy welded steel frame completely enclose in stainless steel sheet and doors are providing to facilitate the servicing of machine, work on gravity filling principle with rotary motion. The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body. ‘No container No filling & No Sealing’ system arrangement is standard features of the machine.

The main drive of the machine, conveyor drive & cap-feeding bowl consist of A/c Motor with synchronized variable A/c Frequency Drive.
  Infeed Air Conveyor (With Air Blower)
In-feed air conveyor fitted with high pressure air blower with filter fitted on the suction side. This conveyor feeds empty bottles into the in-feed rotor by neck holding mechanism of the Trio-block machine. The conveyor is mounted at right angles to the Trio-block machine.
 Automatic Rotary Rinsing Machine :

The In-feed Rotor is transfer the bottle from In-feed Air Conveyor to the Rinsing rotor. The bottles are automatically picked up by the rinser rotor from in-feed rotor with neck holding & bring it to the grippers clamp. The gripper’s clamps turn them upside down means inverted positions which place the bottle mouth over the nozzle. Where the fountain type nozzle spray water in-side the bottle in series, each bottle being rinsed up to four seconds. Mechanical rinse valve provides the feature “NO BOTTLE NO RINSING”. Whenthe bottles are held at the neck, there is no distortion of the bottle profile. At the end of the rinsing cycle, the bottle is drained of most reschedule water, before being straightened out and handed over to the filling rotor for the filler operation.

 Automatic Rotary Filling Machine :

The mechanical filling valves, mounted radically on the rotary filling tank, are actuated automatically by the bottles when lifted up to commence filling. Here again the bottles are held at the neck by neck holding grippers which ensures precise valve centering. Consequently, there is no bottle damage or water wastage during the filling operation. The main machine drive motor has variable speed A.C. Drive, by which the machine speed can be varied depending upon the bottle size to be run. Three position probe fitted in the filling tank automatically regulates the machine speed based upon product inflow, using a panel mounted PLC. “NO BOTTLE NO FILLING” system arrangement is standard features of the machine.

 Automatic Rotary Capping Machine :
The feed container moving on transfer rotor, this transfer rotor feed the bottle from the filler rotor to the capper rotor. The Capper Rotor bringing the container below the sealing head in the subsequent indexing part, mean while the rotating head pickup a cap from the cap star wheel which is receiving from delivery chute of cap filling bowl, where the body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect operation of sealing. The Capping adopts a unique “PICK & PLACE” mechanism for capping in conjunction with an efficient bottle anti-turn device. The bottle is held at the neck firmly during capping to produce absolutely leak proof results.
 Capper Elevator :

Caps are fed into the machine by an automatic cap elevator having an S. S. 304 ground level hopper, which can hold up to three thousand caps. This hopper also an automatic agitator, which gets activated as soon as the caps stop moving inside the cap hopper. Thus, the elevator is never starved of caps. The elevator orientates and feeds caps at the desired rate to the capper rotor. Shortly before cap pickup the caps are exposed to UV light for sterilization. After capping, the bottles are .discharged on to the out-feed slate conveyor.

 
  Technical Specifications :
Model SRFC-60 SRFC-100 SRFC-150 SRFC-200 SRFC-300
No. of Heads 16-12-6 18-18-6 24-24-8 32-32-10 40-40-12
Capacity @ 1000 ml 2700 BPH 4100 BPH 5400 BPH 7200 BPH 9000 BPH
Water Pressure 0.2 ~ 0.25 Mpa 0.2 ~ 0.25 Mpa 0.2 ~ 0.25 Mpa 0.2 ~ 0.25 Mpa 0.2 ~ 0.25 Mpa
Rinsing Water Consumption 800 Kg./hr. 1600 Kg./hr. 2500 Kg./hr. 3500 Kg./hr. 4000 Kg./hr.
Compressed Air Pressure 6 to 8 Bar 6 to 8 Bar 6 to 8 Bar 6 to 8 Bar 6 to 8 Bar
Compressed Air Consumption 0.25 m3/min 0.3 m3/min 0.4 m3/min 0.5 m3/min 0.55 m3/min
Power Consumption 4.23 KW 5.03 KW 6.57 KW 8.63 KW 9.63 KW
Weight 2500 Kgs. 3500 Kgs. 5500 Kgs. 8000 Kgs. 10000 Kgs.
Bottle size range 200 to 2000 ml. 200 to 2000 ml. 200 to 2000 ml. 200 to 2000 ml. 200 to 2000 ml.
  Input Specifications :
Container Size** Bottle Size Diameter 50 mm to 100 mm Respectively height 150 mm to 320 mm
Caps Type Plastic Screw Caps (Flat Caps & Sports Caps)
 
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 Automatic Rotary Piston Filling & Capping Machine

 Key Features:    

"GMP" Model based on advanced technology.

Single Operator for Two Operations.
Less Floor Area - as both the sections driven by one motor
No Contamination as immediate sealing of filled bottles.
Accuracy ±1% due to piston dozing principle.
Centralized Volume Adjustment System.
No Bottle No Fill for individual head, hence no spillages.
Placing of Cap Feeder Outside Monoblock-avoid entering of dust in it.
Fewer Caps in chute automatically stop the machine.
Additional Sensors for Minimum and Maximum Level of Cap in chute which automatically start and stop rotary cap feeder to avoid Damage of caps during Rotation and Wastage of Energy.
Better finish imported polished, laminated S.S. sheet used.
Electronic liquid level controller and pneumatically controlled control valve.
Drip trays under the conveyor.
Self Lubricating UHMW- PE Guide profile for Low friction wear surface, smooth and noiseless conveying.
Universal coupling for quick and easy setting of In-feed worm.
Safety Guard for Operation and Protection.
Electronic Sensor at out feed for Bottle Jamming.
  Optional Features :
 Motorized Height Adjustments.
 Automatic chain washing system for conveyor belt.
 In-built pre-inspection.
Nitrogen Flushing. 
Cap Elevator to feed caps to the feeding bowl. 
  Technical Specification:
Model SRPM - 6/6 SRPM - 8/8 SRPM - 16/8
Output/Hour 2500 to 7500 Bottles 4000 to 10,000 Bottles 7000 to 14500 Bottles
Number of head/syringe 6 8 16
Number of head/syringe 6 6 8
Direction of movement Left to Right
Fill Size 30 ml. to 200 ml.
Electrical Specification  Main Machine 3 HP / 415 Volts / 50 Hz. 5 HP / 415 Volts / 50 Hz.
Oriental Bowl 0.25 HP / 415 Volts / 50 Hz. 0.5 HP / 415 Volts / 50 Hz.
Conveyor 0.5 HP / 415 Volts / 50 Hz. 0.75 HP / 415 Volts / 50 Hz
Height of Conveyor 910 mm to 960 Adjustable
Machine Dimensions 3050 mm (L) x 1400 mm (W) x 2200 mm (H) 3660 mm (L) x 1700 mm (W) x 2400 mm (H)
Case Dimensions 3250 mm (L) x 1600 mm (W) x 2200 mm (H) 3850 mm (L) x 1900 mm (W) x 2400 mm (H)
Net Weight 2500 Kgs. 2650 kgs. 4200 Kgs.
Gross Dimensions 3000 Kgs. 3250 Kgs. 5000 Kgs.
Change parts required A) Container: Star Wheel, Back guide, Feed Worm, Nozzle
B) Cap: Die, Delivery chute, bowl
c) Syringes (if volume higher/lower then above specification)
* Depends on fill size/ nature & viscosity of liquid
**We can supply as per client’s requirement
***with the help of change parts
  Gravity Filling Machine :
Gravity filling system is simplest and efficient filling system for non carbonated liquids, like vacuum filters, these fillers also maintain same level while filling particular size adjustment and fill by gravity principle. It is used for filling only non carbonated liquids. Gravity fillers are available in options of with and without partial vacuum depending upon applications.

Direct contact of filling tank and filling nozzles both in stainless steel avoids plastic tubings. Thus, no chances of contamination, easy cleaning and change over from one product to another.
  Vacuum Filling Machine:
Vacuum filler is a rotary level filler which fills with vacuum principle and maintains same level while filling particular size adjustment. It is used for filling only non carbonated liquids.
 Applications:
To fill-liquor, pharma liquids, household liquids in glass rigid bottles and containers.
 Salient Features:
  Machine is of simple design and with very less moving parts. Thus, easy to maintain. 
 The bottle lifters are mechanical spring loaded. .
  All Change parts made out of UHMW.
  Centralized lubrication.
  Capable of handling bottles of any shape and size.
  Speed variable with variable speed pulley. However, AC frequency drive can also be provided at an         additional cost.
  Inbuilt conveyor with overlapping at out feed end driven by imported speed variator.
  Higher models fitted with automatic overflow system.
  Safety hood aluminum S. S. frame with toughened glass can also be provided at additional cost.
  Easy change over from one size to another.
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Supplier and exporter of Bottle Rinsing, filling and Capping Machine, Rotary Filling and capping machine for Mineral water, Juice, liquor, pharma liquids, household liquids.